Wilhelmshaven Site, Germany

INEOS Vinyls Deutschland GmbH
Inhausersieler Strasse 25
D-26388 Wilhelmshaven
Telephone: +49 4425 9801

Other legal entities located at Wilhelmshaven Site are:

INEOS Chlor Atlantik GmbH (chlorine cellroom operation)
INEOS Vinyls Sales GmbH

Introduction

At Wilhelmshaven, Germany, INEOS ChlorVinyls operates the production sites Voslapp and Ruestersiel that are located within about 7 miles (12 kilometres) of each other. Wilhelmshaven is located in the north-western part of Lower Saxony and has direct access to the shipping channel in the southern North Sea. Approximately 350 people are employed at both Wilhelmshaven sites.

The Sites comprise a chlorine plant with a production capacity of 137,000 tonnes of chlorine and 300,000 tonnes of sodium hydroxide per annum; a VCM plant with a production capacity of 400,000 tonnes per annum; a PVC plant with an annual capacity of 380,000 tonnes; supply systems to provide energy and operating resources (steam, electricity, natural gas, water, compressed air) as well as a jetty for the import and export of raw materials, intermediate and finished products.

The Site at Voslapp has an excellent record of quality, health and safety. The Site is accredited to the following standards:
DIN EN ISO 9001:2008
DIN EN ISO 14001:2005
ISRS Level 8

The Site at Rüstersiel is accredited to following standards:
DIN EN ISO 9001:2008
ISRS Level 7

Processes

The electrolysis plant at Rüstersiel Site operates using mercury technology. The sodium chloride used as raw material is transported by sea. From this site chlorine gas is fed into an approximately 7 mile long pipeline to the Voslapp site. During the direct chlorination process, chlorine and ethylene are used to produce the intermediate product 1,2-dichloroethane (EDC) that decomposes to produce the target product Vinyl Chloride Monomer (VCM) during the thermal crack process. Apart from VCM, hydrogen chloride (HCl) is produced which is subsequently fed back into the oxychlorination process with both ethylene and oxygen to produce the intermediate product 1,2-dichlorethane (EDC). The source material ethylene is transported by sea and transhipped via our own jetty.

Monomeric vinyl chloride is subsequently converted into polyvinyl chloride (S-PVC) by polymerisation using the suspension process in the PVC plant. Unused VCM is removed via degasification systems from the PVC water suspension and fed back into the process.

After drying off, the pulverized end product PVC is sent off to our customers as dry bulk in silo trucks or railway wagons or packed in sacks or big bags.

Products

Wilhelmshaven, Voslapper Groden:

VCM
Supension PVC (NORVINYL™)

Wilhelmshaven, Rüstersieler Groden:

Chlorine
Caustic Soda
Sodium hypochlorite

History of Wilhelmshaven Site

1970s - Start up of chlorine cellroom plant by Alusuisse. Subsequent acquistion of chlorine plant by ICI. Start of construction of VCM and PVC plants at Voslapper Groden.

1980s - Start up of VCM and PVC production. Production Service Agreement with EVC, the PVC joint venture of ICI and ENI.

1990s - Transfer of all Vinyls assets and staff to EVC; chlorine business remains with ICI.

2000s - Acquisition of both EVC and ICI operations by INEOS. Name change of EVC Germany to INEOS Vinyls Deutschland GmbH.